Reactors

A reactor is a vessel or system where a chemical reaction takes place under controlled conditions.
They are a core part of process industries like pharmaceuticals, petrochemicals, food, fertilizers, and polymers.
Reactors are designed to maximize reaction efficiency while ensuring safety, quality, and economic viability.

APPLICATIONS

Synthesis of APIs
Crystallization & Fermentation
Blending of excipients
Formulation of syrups, creams, ointments
Reaction vessels for chemical synthesis
Polymerization & Neutralization
Heat-sensitive compound production

COMPONENTS

Shell – Contains the reactions; material chosen for compatibility & durability.
Agitated System – Mixes contents via shaft, impellers, motor, gearbox, and seals.
Jacket – Controls temperature via external fluids.
Baffles – Improves mixing by disrupting flow patterns.
Instrumentation – Measures and controls key process variables.
Insulation – Maintains temperature efficiency.
Safety Mechanisms – Protects against overpressure and operational hazards.

TECHNICAL PARAMETERS

Parameter	Typical Values / Notes
H/D Ratio	1.2 – 1.5
Impeller Power	Mixing intensity dependent
Residence Time (τ)	V / Q (volume divided by flow rate)
Heat & Mass Transfer	Moderate, enhanced via jackets/coils
Typical Materials	SS304/316, MS, Hastelloy
Instrumentation & Safety	Controls, relief valves

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